Steam Trap Testing
Leaky Steam Traps Driving Up Costs? Schedule an Inspection.
Failed steam traps are often invisible, but the energy loss is not. Even a small leak can waste thousands of dollars per year in steam.
Identifying and repairing failed traps is one of the fastest ways to reduce operating costs and improve boiler plant efficiency.
What Steam Leaks Really Cost
At 100 psi and $5 per 1,000 pounds of steam:
| Orifice Size | Steam Lost (lbs/month) | Monthly Cost | Annual Cost |
| 1/2" | 835,000 | $4,175 | $50,100 |
| 7/16" | 637,000 | $3,185 | $38,220 |
| 3/8" | 470,000 | $2,350 | $28,200 |
| 5/16" | 325,000 | $1,625 | $19,500 |
| 1/4" | 210,000 | $1,050 | $12,600 |
| 3/16" | 117,000 | $585 | $7,020 |
| 1/8" | 52,500 | $263 | $3,150 |
Even small orifice failures add up quickly across a facility.
How Watertech Helps
Watertech provides comprehensive steam trap programs, including:
- Inspection and testing
- Identification of failed or inefficient traps
- Repair and replacement recommendations
- Ongoing maintenance programs
Our goal is simple: reduce steam loss, improve system reliability, and lower your energy spend.
Schedule a Site Inspection
Every system is different. The most effective way to identify issues is with a site visit.
Schedule an inspection to have a Watertech Technical Engineer evaluate your steam traps and provide clear next steps.
Let’s start with your system.
Because every facility is different, our best insights come from an on-site evaluation. Click below to request a site survey — one of our Technical Engineers will reach out to schedule a visit.
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